3D Printing



These are the steps I used for printing my Stargate. They were done on a Prusa XL with a 0.4 nozzle. Most items were in PLA.
If you do not have larger build plate, use the parts that are broken down into sections.
Note, there are some 'alternative' parts be sure to look at compare.
 
 
 
 
 

Stargate Ring pieces

Back Rings

Print the Back Rings with Bearing (circled).
They will be attached with (3 of X Screws), 1 to connect the main piece and 2 for the bottom piece.

Filament: PLA black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: No
Print Time: 15 Hrs 3 Mins

Back Ring Bottom


NOTE this part is missing the BEARINGS as attachments.
They will be attached with (? number/quantity) screws.

Filament: PLA black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: No
Print Time: 3 Hrs 19 Mins

Core Ring


This will need supports. Use the PLA/PETG trick for easier removal.
They will be attached with (? number/quantity) screws.

Filament: PLA Black Nozzle 1, PETG White Nozzle 2
Nozzle: 0.4 Layer Height: 0.3 (0.2 takes 22+ hours)
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 15 Hrs

Inner Ring


Do not use brim because the teeth would take forever to clean.

Filament: PLA black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: No
Support: No
Print Time: 3 Hrs 38 Mins

Glyph Ring


Print as detailed as possible.

Filament: PLA black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: No
Support: No
Print Time: 4 Hrs 40 Mins

Gear


This gear can be printed in TPU to help with noise vibration. Overture TPU High Speed Filament

Filament: Sainsmart TPU setting
Nozzle: 0.4
Layer Height: 0.2
Infill: 50% Cubic
Brim: No
Support: No
Print Time: 3 hours

Stargate Ring Other pieces

Core Ring Bottom Left and Right


Could use PLA/PETG support.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.3
Infill: 20% Cubic
Brim: Yes
Support: Yes
Print Time: 3 hrs 50 Mins

Outter Ring (8 pieces)


??

Filament: PLA Black (or opposing color)
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: Yes
Support: No
Print Time: 5 hrs 29 Mins

Ball Bearing Holders (2)


Only 2 for the bottom piece needed as the other pieces include them.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: Yes
Support: Yes
Print Time: 11 Mins

LED Strip Holder (A and B, Left and Right)


These holders have (7) A and B part and 'snap' together. They also have a LEFT and RIGHT, that are shorter, for the opening at the bottom.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: Yes
Support: Yes
Print Time: 4 Hrs 46 Mins

Chevron Holder (7 needed, alternate design)


This model combines the pieces into one print.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: Yes
Support: Yes
Print Time: 11 Mins

Wire Clips (16 pieces, check really)


These hold the wires into the channel, twist in.
Can print in different color for easier viewing.

Filament: PLA Black (or opposing color)
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: No
Support: No
Print Time: 18 Mins

Chevron Gear (7 pieces)


Moves the chevron up/down, attaches to the xxx part.
Could print in PETG if wanting.

Filament: PLA Black (or opposing color)
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: No
Support: No
Print Time: 24 Mins

Chevron V (7 pieces)


Print in Clear then paint edges.

Filament: PLA/PETG Clear
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: No
Support: Yes
Print Time: 1 Hrs 19 Mins

Chevron Light Cover (7 pieces)


Print in Transparent Red

Filament: PLA Transparent Red
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: No
Support: Yes
Print Time: 39 Mins

DC Holder Clip (7 pieces)


??

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: No
Support: Yes
Print Time: 1 Hrs 10 Mins

Gear Rack holder (7 pieces)


Secures the Chevron Holders to the rings.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: Yes
Support: Yes
Print Time: 55 Mins

Core Ring Bottom (is this just a test? find out)


Not sure what this is yet

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 20% Cubic
Brim: No
Support: No
Print Time: xxx Hrs xxx Mins

Base V2

DHD Base Platform


Platform combined into one piece.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 9 Hrs 45 Mins Vertical

DHD Platform Pegs


Pegs for holding the DHD onto the platform

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: No
Support: No
Print Time: 12 Mins

Base Lid Back


Printing combined

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 4 Hrs 31 Mins Vertical

Base Lid Front


Printing combined

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 6 Hrs 0 Mins Vertical

RPI Base


Print in PETG For strength

Filament: PETG Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 4 Hrs 26 Mins Vertical

Base Lid Corners (Front and Back)


Covering for the Front and Back Corners

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 3 Hrs 29 Mins

Ground (Both pieces)


Ground

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 8 Hrs 14 Mins

Helmet


On ground

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 3 Hrs 37 Mins

Stairs (Left Side)


Left Side Stairs

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 5 Hrs 15 Mins

Stairs (Front Side)


Front Stairs

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 8 Hrs 32 Mins

Gear Magnet Stepper Holders


Rest of misc parts. The Stepper Holder might be made from TPU, gotta check.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: No
Support: Yes
Print Time: 2 Hrs 29 Mins

Base Wall Front Left


Left Side

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 8 Hrs 51 Mins

Base Wall Front/Back Right and Holder


These are 3 pieces combined for less screws/gluing.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 14 Hrs 4 Mins

Base Wall Back Left and Holder


Combined 2 pieces for printing

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 7 Hrs 22 Mins

DHD

Tablet and Holder


You can use dual colors for printing.

Filament: PLA Black and Gold
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 4 Hrs 57 Mins (Dual Color)

DHD Base and Disc


both

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 12 Hrs 39 Mins

DHD Keyframe and Pegs


You could print with supports on middle only.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 4 Hrs 49 Mins

Key Center Button


Print in Transparent Red

Filament: PLA Transparent Red
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: Yes
Support: Yes
Print Time: 44 Mins

DHD Key Top Covering


Print in black, make sure not to lose parts. Also no brim is easier cleanup.

Filament: PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: No
Support: No
Print Time: 25 Mins

DHD Keys Inner and Outer


Print Keys in Clear PETG and supports in PLA for breakaway. Also try no brim for easier cleanup.

Filament: PETG Clear, PLA Black
Nozzle: 0.4
Layer Height: 0.2
Infill: 15% Cubic
Brim: No
Support: Yes
Print Time: 5 Hrs 1 Mins

Chevron LCDs

Chevron Motors Wiring

 

Chevron Motor Wire Lengths

Motor Location Length (easier) Length (mm) Length (inches)
1 25" 475 mm 18.75"
2 20" 350 mm 13.75"
3 15" 230 mm 9"
4 15" 320 mm 12.5"
5 20" 430 mm 17"
6 25" 550 mm 21.75"
7 30" 580 mm 22.75"
 

Chevron LED Wire Lengths

LED Location Length (easier) Length (mm) Length (inches)
1 25" 495 mm 19.5"
2 20" 365 mm 14.5"
3 15" 225 mm 8.75"
4 15" 225 mm 8.75"
5 20" 365 mm 14.5"
6 25" 495 mm 19.5"
7 30" 635 mm 25"